Grinding center introduction
End parameters
Grinding parameters
Processing mode Recommended settings:as needed
Value range Batch processing/Single piece small batch

This parameter affects the starting position of the tool during grinding
Single piece small batch:After starting the program from current Start processing at the grinding position
mass production: After starting the program from initial Start processing at the grinding position

Left end face ear height Recommended settings:none
Value range greater than zero

This parameter affects the action when grinding the left end face and automatic tool setting.
Measure the actual ear height of the workpiece to be processed,accurate to0.1mm

Left end face grinding starting point Recommended settings:Automatic calculation
Value range

This parameter is automatically calculated based on the current grinding contact on the outer circle parameter interface.
Grinding starting point=The outer circle is currently in contact+0.1mm
Grinding starting point=The outer circle is currently in contact-0.1mm
Grinding starting point=The outer circle is currently in contact+0.1mm

Left end face grinding end point Recommended settings:Automatic calculation
Value range

This parameter is automatically calculated based on the current grinding contact and ear height on the outer circle parameter interface.
Grinding end point=The outer circle is currently in contact+Ear height+1mm
Grinding end point=The outer circle is currently in contact-Ear height-1mm
Grinding end point=The outer circle is currently in contact-Ear height+1mm

Initial grinding contact of left end face Recommended settings:Enter after manual measurement
Value range

This parameter is the grinding position used in mass production
To ensure safety,After manually touching the left end face of the workpiece with the grinding wheel,Move the coordinates back0.1mmThen enter this parameter
Automatic tool setting does not automatically calculate the initial grinding position,This value needs to be set manually
When the right end measurement result and right end measurement setting of the automatic tool setting interface are greater than the threshold, an alarm will be generated.,The possible reason is that the workpiece is too long or not placed in place,Initial grinding position and right end measurement settings may need to be adjusted

The current grinding contact of the left end face Recommended settings:Automatic accumulation
Value range

This parameter is the grinding position used for single piece and small batch.
During grinding,This parameter will be automatically accumulated based on the amount of feed

Right end wall thickness Recommended settings:none
Value range greater than zero

This parameter affects the action when grinding the right end face
Measure the actual wall thickness dimensions of the workpiece,accurate to0.1mm

Right end face grinding starting point Recommended settings:Automatic calculation
Value range

This parameter is automatically calculated based on the current grinding contact and wall thickness on the outer circle parameter interface.
Grinding starting point=The outer circle is currently in contact-wall thickness
Grinding starting point=The outer circle is currently in contact+wall thickness
Grinding starting point=The outer circle is currently in contact-wall thickness

Right end face grinding end point Recommended settings:Automatic calculation
Value range

This parameter is automatically calculated based on the current grinding contact and ear height on the outer circle parameter interface.
Grinding end point=The outer circle is currently in contact+1mm
Grinding end point=The outer circle is currently in contact-1mm
Grinding end point=The outer circle is currently in contact+1mm

Initial grinding contact on right end face Recommended settings:Enter after manual measurement
Value range

This parameter is the grinding position used in mass production
To ensure safety,After manually touching the right end face of the workpiece with the grinding wheel,Move the coordinates back0.1mmThen enter this parameter
Automatic tool setting does not automatically calculate the initial grinding position,This value needs to be set manually

The current grinding contact of the right end face Recommended settings:Automatic accumulation
Value range

This parameter is the grinding position used for single piece and small batch.
During grinding,This parameter will be automatically accumulated based on the amount of feed


Process parameters
Processed Recommended settings:0
Value range greater than zero

This parameter is an automatic cumulative value
Each time a grinding program is completed in batch processing mode,This parameter automatically accumulates once

Dress settings Recommended settings:0
Value range According to process requirements

This parameter is set to dress the grinding wheel every few pieces of grinding.
By setting this parameter, you can realize the function of automatically dressing the grinding wheel once after processing multiple workpieces.
Notice:During dressing, call the Dressing interface to refine the parameters.(frequency/Dressing amount/speed)

Number of cycles Recommended settings:none
Value range greater than zero

Control based on workpiece grinding allowance

Feed depth Recommended settings:0.005~0.05
Value range greater than zero

According to grinding process requirements,Reasonably allocate the amount of feed for rough grinding and fine grinding,Generally, rough grinding requires a large amount of feed to remove the allowance.,Precision grinding light Operating with small feed amount

grinding speed Recommended settings:100
Value range greater than zero

The speed at which the grinding wheel moves from the starting point to the end point of grinding

Dress settings Recommended settings:none
Value range greater than zero

Once the number of grinding cycles in the current process reaches the set number of dressings, Dressing will be performed.
Notice:During dressing, call the Dressing interface to refine the parameters.(frequency/Dressing amount/speed)

Grinding wheel linear speed Recommended settings:30m/s
Value range 15~50

The grinding linear speed of the grinding wheel varies greatly depending on the grinding wheel material and workpiece material.
Please set the specific setting plan after testing.

Head frame speed Recommended settings:120
Value range less than120change

The headstock speed is related to the surface roughness


Dressing parameters
Cumulative Dressing amount Recommended settings:none
Value range

Record how much has been trimmed in the current grinding wheel radius direction

Taper fine adjustment Recommended settings:0
Value range 0~0.02

After the processed workpiece is measured,If the end face has a slight taper,You can use this parameter to adjust the grinding wheel by slightly sloping it.
Note that this parameter can only be used as fine-tuning,Do not adjust too much,To avoid streaks on the surface of the processed workpiece

Grinding wheel status Recommended settings:none
Value range new grinding wheel/old grinding wheel

When replacing a new grinding wheel,Switch to new grinding wheel。It is also necessary to set the correct new grinding wheel diameter and initial dressing position

Number of rough repairs Recommended settings:none
Value range greater than zero

When clicking the Dressing button to Dress,Number of times rough Dress was performed

Rough Dressing feed Recommended settings:none
Value range greater than zero

Feed amount per Dressing during rough dressing

Rough repair speed Recommended settings:none
Value range greater than zero

Dressing speed during rough dressing

Number of refinements Recommended settings:none
Value range greater than zero

When clicking the Dressing button to Dress,Number of times refinement was performed
When dressing during grinding,Call this number of refinements for dressing

Finishing feed Recommended settings:none
Value range greater than zero

Feed amount per Dressing during finishing

Refinement speed Recommended settings:none
Value range greater than zero

Dressing speed during finishing

Dress starting point Recommended settings:The diamond pen is on the front side of the grinding wheel5mmatUAxis coordinates Recommended settings:The diamond pen is on the front side of the grinding wheel5mmatXAxis coordinates
Value range

Manually drive the diamond pen to the appropriate position on the front side of the grinding wheel,Record the coordinate positioning and Dressing starting point

Dress end point Recommended settings:The diamond pen is outside the rear side of the grinding wheel5mmatUAxis coordinates Recommended settings:The diamond pen is outside the rear side of the grinding wheel5mmatXAxis coordinates
Value range

Manually drive the diamond pen to the appropriate position behind the grinding wheel,Record the coordinate positioning and Dressing starting point

Grinding wheel linear speed Recommended settings:none
Value range greater than zero

During dressing,Grinding wheel linear speed。To ensure the quality of dressing,Please set appropriate value

current contact Recommended settings:Automatic accumulation
Value range

This parameter is input to the left and right positions of the diamond pen and grinding wheel.Zaxis coordinates
The coordinates when the current grinding wheel and diamond pen are in contact,Use this dressing position to start dressing when the grinding wheel status is old grinding wheel。This parameter will automatically calculate the total after each dressing.

initial contact Recommended settings:Enter after manual measurement
Value range

This parameter is input to the left and right positions of the diamond pen and grinding wheel.Zaxis coordinates
The dressing position of the grinding wheel and emery pen when the grinding wheel is new,This parameter must ensure that the diamond pen does not touch the grinding wheel during the first Dressing process from the starting point to the end point.

Grinding method Recommended settings:Choose as needed
Value range back and forth/Keep

This parameter is the action during grinding
back and forth:After cutting,The grinding wheel moves vertically from the grinding start point to the grinding end point,Then come back in reverse
Keep:Grinding wheel continues to feed,No vertical movement grinding

Grinding wheel speed Recommended settings:Choose as needed
Value range greater than zero

This parameter is the grinding wheel speed
When this option is open for input, it means that the grinding wheel is in constant speed mode.

Dressing wheel speed Recommended settings:Choose as needed
Value range greater than zero

This parameter is the grinding wheel speed during dressing
When this option is open for input, it means that the grinding wheel is in constant speed mode.

Dressing compensation during processing Recommended settings:
Value range -0.5~0.5

This parameter is for dressing during grinding,Compensation amount for grinding position
The positive value of the compensation amount input is the positive compensation of the coordinate axis.
The setting value is the compensation amount for each dressing,It is recommended when the workpiece size keeps developing in one direction during processing.,Adjustment of grinding contact points

Left end end point compensation Recommended settings:
Value range greater than zero,Less than ear height

This parameter is when grinding the left end face,Horizontal end position compensation value when grinding back and forth
The default is that the processing end point is the ear height length,If the grinding wheel is not completely moved out of the left end of the workpiece,,This compensation value can be set
For example enter5mm,It means the distance between the end point and the ear height when grinding back and forth5mmend
need attention,This parameter cannot be set too large,As a result, the end position is closer to the outer circular surface than the starting position.

Right end surface compensation Recommended settings:
Value range greater than zero,Less than wall thickness length

This parameter is when grinding the right end face,Horizontal end position compensation value when grinding back and forth
The default is that the processing end point is the wall thickness length,If it is necessary to not completely move the grinding wheel out of the right end of the workpiece,This compensation value can be set
For example enter5mm,Indicates the distance between the end point and the wall thickness when grinding back and forth5mmend
need attention,This parameter cannot be set too large,As a result, the end position is closer to the outer circular surface than the starting position.