Please refer to the specific operation steps grinding
| Processing mode | Recommended settings:none |
| Value range | Single piece small batch/mass production |
This parameter affects the starting position of the tool during grinding
Single piece small batch:After starting the program from
current
Start processing at the grinding position
mass production: After starting the program from
initial
Start processing at the grinding position
| Pitch diameter adjustment | Recommended settings:none |
| Value range | According to grinding conditions |
This parameter affects the processing size
After processing, measure the pitch diameter of the workpiece,If the size is different from the standard,Without modifying the grinding amount of the process interface
This parameter can be adjusted,Enter the diameter direction error here
| Offset Operating adjustment | Recommended settings:none |
| Value range | According to grinding conditions |
This parameter affects the thread starting angle
After processing, measure the workpiece if there is any deviation.,This parameter can be used to adjust the correction
| Workpiece pitch | Recommended settings:none |
| Value range | greater than zero |
Set according to workpiece drawing
| Thread direction | Recommended settings:none |
| Value range | Right-hand rotation/Left-handed |
Set according to workpiece drawing
| Number of workpieces | Recommended settings:none |
| Value range | greater than zero |
Set according to workpiece drawing
| Left end of workpiece | Recommended settings:none |
| Value range | According to actual situation |
Drive the grinding wheel to the left end of the workpiece,Guaranteed complete grinding of the workpiece,Record the current table coordinates
| Right end of workpiece | Recommended settings:none |
| Value range | According to actual situation |
Drive the grinding wheel to the right end of the workpiece,Guaranteed complete grinding of the workpiece,Record the current table coordinates
| Retraction position | Recommended settings:XThe axis is far away from the workpiece |
| Value range | The grinding wheel is outside the workpiece |
This position is after the workpiece processing is completed.,XSafe position to which the axis retreats,It is recommended to set it to a relatively rear position
| Full length lead compensation | Recommended settings:none |
| Value range | According to the measurement results |
According to the test report,Pitch error under full length
| Full length taper compensation | Recommended settings:According to the measurement situation |
| Value range | -1~1 |
Determine whether to perform taper compensation based on the current post-processing measurement conditions of the workpiece
The input value is the full-length taper compensation amount in the radial direction.
| Taper | Recommended settings:According to the workpiece drawing |
| Value range | -10~10 |
Determine whether to perform taper thread grinding based on the current workpiece
The input value is the unit length of the workpiece,Radial offset
For example:given taper ratio:1:16 artifacts,Then the taper input is1/16/2
For example:Given the diameter of the cone frustum:100mmlength of workpiece,The diameter of the circular cone is20,Then the taper input is20/100/2
For example:Given the diameter of the base circular cone:100mmlength of workpiece,The diameter of the small head is20The diameter of the big head is30,Then the taper input is(30-20)/100/2
Enter the positive value from the small head to the big head.,Otherwise it is negative
Grind the big head to the small head and input a positive value,Otherwise it is negative
| Helix angle calculation | Recommended settings:none |
| Value range | open/close |
After turning on the switch,The helix angle is automatically calculated based on the current workpiece pitch and workpiece pitch diameter.
After turning off the switch,Manual input of helix angle
| Helix angle | Recommended settings:none |
| Value range | -90~90 |
After turning on the switch,The helix angle is automatically calculated based on the current workpiece pitch and workpiece pitch diameter.
After turning off the switch,Manual input of helix angle
| Workpiece pitch diameter | Recommended settings:none |
| Value range | greater than zero |
After turning on automatic calculation of helix angle,Enter this parameter
| Head frame initial angle | Recommended settings:none |
| Value range | 0~360 |
Initial angle of the headstock when starting grinding
| Current grinding contact | Recommended settings:none |
| Value range |
The grinding position where the current grinding wheel contacts the workpiece,When the processing mode is single piece and small batch,Start grinding from this position
| initial grinding contact | Recommended settings:none |
| Value range |
Grinding position where the initial grinding wheel contacts the workpiece,When the processing mode is batch grinding,Start grinding from this position
| Is it the first workpiece? | Recommended settings:none |
| Value range | first workpiece/Not the first article |
first workpiece:Recalculate the initial grinding position and initial angle when setting the tool
Not the first article:Only the initial angle is recalculated during tool setting,The initial grinding contact position retains the last value
| Grinding type | Recommended settings:none |
| Value range | Thread/annular groove |
Toggle this option to choose between threads or annular grooves,Will jump to the corresponding parameter interface
| Starting grinding groove | Recommended settings:1 |
| Value range | greater than0 |
Groove to start grinding,If it is a new artifact, set it to1,If it is necessary to grind some of the grooves separately,Then set this parameter
| End grinding groove | Recommended settings:none |
| Value range | greater than0 |
groove to terminate grinding,If it is a new workpiece, it will be set to the last slot according to the total number of slots on the left.,If it is necessary to grind some of the grooves separately,Then set this parameter
| Grinding start.Z | Recommended settings:none |
| Value range |
First slotZAxis direction grinding position,Set this parameter by manual measurement
| Grinding start.X | Recommended settings:none |
| Value range |
First slotXAxis direction grinding position,Set this parameter by manual measurement
| pitch | Recommended settings:none |
| Value range | greater than zero |
The pitch of this group of annular grooves with the same pitch
| Number of slots | Recommended settings:none |
| Value range | greater than zero |
The number of annular grooves with the same pitch in this group
| Group horizontal offset | Recommended settings:none |
| Value range |
This group is horizontally offset with the same pitch annular groove,Conveniently adjust the relative position of the annular groove
| Group vertical offset | Recommended settings:none |
| Value range |
This group is vertically offset with the pitch annular groove,Conveniently adjust the relative position of the annular groove
| workpiece center | Recommended settings:When the grinding wheel is in the center of the workpieceXcoordinate |
| Value range |
It is recommended to set this position accurately,Measurement method:
startXThe shaft brings the grinding wheel into contact with the outer circle of the workpiece,record currentXcoordinateX1,Measure the major diameter of the current workpieceD1,Current grinding wheel diameterD2
workpiece center=X1+D1/2+D2/2
| Workpiece clamping angle | Recommended settings:Suitable angle for upper and lower workpieces |
| Value range | 0~360 |
After program execution ends,The headstock will open to this position
| Grinding starting position | Recommended settings:The grinding wheel should be driven outside the workpiece appropriatelyZaxis position |
| Value range | At least larger than the right end of the workpiece30mm |
This position is where the grinding wheel comes out when it needs to be trimmed during the grinding process.,It is necessary to ensure that the grinding wheel can be safely driven backwards
| Grinding exit method | Recommended settings:Set according to the inner hole of the workpiece and the size of the grinding wheel |
| Value range | Exit directly/spiral exit |
This parameter controls how the grinding wheel exits outside the workpiece after processing to the left end of the workpiece.
If the grinding wheel diameter is smaller than the workpiece inner diameter,It is recommended to set it to exit directly
If the grinding wheel diameter is larger than the workpiece inner diameter,Recommended setting is spiral exit
| Tool setting type | Recommended settings:none |
| Value range | first/secondary |
First time setting the knife:The grinding wheel is initially opened to the tool setting position.,Start setting the Operating again
Second tool setting:The grinding wheel initially drives directly into the workpiece thread,Just fine-tune using the handwheel
| Tool setting position | Recommended settings:none |
| Value range | starting point/midpoint/any point |
starting point:Start tool setting from the starting point of the workpiece
midpoint:Start tool setting from the midpoint of the workpiece
any point:Start tool setting from any position,Manually input the tool position coordinates below
| Tool setting position | Recommended settings:none |
| Value range | Within the length of the workpiece |
Start the machine tool in manual mode and move the grinding wheel to the position where you want to start tool setting.,Record the current table coordinates
| Tool setting starting position | Recommended settings:Close to the outer circle of the workpiece |
| Value range | The grinding wheel is outside the workpiece |
startXaxis,While ensuring safety,Place the grinding wheel as close to the workpiece as possible,record currentXAxis coordinates
| Grinding safe position | Recommended settings:Work piece outer circle10mmat |
| Value range | The grinding wheel is outside the workpiece |
This position is after the workpiece has been processed to the grinding end point.,XThe axis moves back to this position,This location needs to be guaranteedZThe axis can move normally and safely
| Grinding safety retreat distance.X | Recommended settings:The exit distance must ensure that the grinding wheel is separated from the workpiece |
| Value range | greater than10mm |
This position is after the workpiece has been processed to the grinding end point.,XThe retraction distance of the axis after exiting the workpiece,This location needs to be guaranteedZThe axis can move normally and safely
| Loading position.Z | Recommended settings:zThe axis facilitates the loading and unloading position of the robot |
| Value range | Any suitable materialZaxis position |
This position is when starting to prepare for loading,ZThe axis moves to this position
| Tap grinding | Recommended settings:none |
| Value range | open/close |
If you need to process taps,then turn on this switch,Turn this parameter off when grinding threads
After opening, tap related setting parameters will appear.
| Number of slots | Recommended settings:none |
| Value range | greater than zero |
According to the type of workpiece to be processed,Correctly set the number of slots,Regular types include:3groove/4groove
| Slot type | Recommended settings:none |
| Value range | Straight groove/spiral groove |
According to the workpiece drawing,Correctly set slot type。If it is a straight groove,No need to set this parameter。
| Spiral groove direction | Recommended settings:none |
| Value range | Right-hand rotation/Left-handed |
According to the workpiece drawing,Correctly set the direction of rotation。If it is a straight groove,No need to set this parameter。
| Spiral groove lift angle | Recommended settings:none |
| Value range | 0~90 |
According to the workpiece drawing,Set the angle correctly
| Skipping teeth | Recommended settings:none |
| Value range | open/close |
If you need to grind skipped teeth,then turn on this switch,And set the relevant parameters below
| Skipping teethCShaft adjustment | Recommended settings:Adjust this parameter according to the grinding results |
| Value range | -360~360 |
If the skipped workpiece is processed with the wrong shovel back or wrong cutting point,needs to be adjustedCAxis start position,Pass this parameter to forward/Adjust starting position backward
| Gear jump angle adjustment | Recommended settings:Adjust this parameter according to the grinding results |
| Value range | -360~360 |
If the teeth of the workpiece with skipped teeth are processed, a certain part of the intact teeth will also be ground.,Then adjust the cutting angle through this parameter,Keep the teeth that need to be retained intact。
| Baxis starting angle | Recommended settings:none |
| Value range | 0~360 |
When starting grinding,Bstarting angle of axis,Adjust this parameter to adjust the shovel back